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Fleet Diesel-to-CNG Conversion Calculator

Is converting your fleet to CNG worth the investment? Enter your fleet details below to see annual savings, payback timeline, and environmental impact.

trucks
mi/yr
$/gal
MPG
$/GGE

Gasoline Gallon Equivalent

$
$

Federal/state incentives

Results

CNG conversion pays for itself

$226,496/yr

annual fleet savings — payback in 21 months

Annual Fleet Savings

$226,496

Savings per Vehicle

$11,325

per year

Total Investment

$400,000

$20,000 net/vehicle

Payback Period

21 mo

1.8 years

5-Year Net Savings

$732,479

After investment recovery

CO2 Reduction

465 tons/yr

27% lower lifecycle emissions

Fuel Cost Breakdown

MetricDieselCNGDifference
Annual Fuel Volume153,846 gal170,940 GGE-
Fuel Price$4.25/gal$2.50/GGE-$1.75
Annual Fuel Cost$653,846$427,350-$226,496
Investment (net of credits)-$400,000one-time

Cumulative Savings Over Time

YearFuel SavingsCumulativeNet (after investment)
Year 1$226,496$226,496$-173,504
Year 2$226,496$452,992+$52,992
Year 3$226,496$679,488+$279,488
Year 4$226,496$905,984+$505,984
Year 5$226,496$1,132,480+$732,480

Get Your Fleet Conversion Report

  • Annual savings projection (PDF)
  • Vehicle-by-vehicle breakdown
  • Payback timeline

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How This Calculator Works

This tool compares the total fuel costs of running your fleet on diesel versus compressed natural gas (CNG). It accounts for the slight fuel-economy penalty of CNG engines (~10% lower MPG) and factors in conversion costs, available tax credits, and the resulting payback period.

Methodology

Annual diesel cost is calculated as vehicles × annual miles ÷ diesel MPG × diesel price per gallon. CNG cost uses the same formula but with a 0.9 efficiency factor on MPG to account for the lower energy density of CNG. The difference between these two costs is your annual fuel savings.

CO2 reduction is estimated at approximately 27% lower emissions for CNG compared to diesel on a per-mile basis, based on EPA lifecycle analysis data.

Industry Benchmarks

Fleet SizeTypical Annual SavingsPayback Period
10-25 vehicles$30,000 - $100,00024-42 months
25-50 vehicles$100,000 - $250,00018-36 months
50-100 vehicles$250,000 - $600,00015-30 months
100+ vehicles$600,000+12-24 months

Key Considerations

CNG infrastructure costs (fueling station) are not included in this calculator but can add $500,000-$2,000,000 for on-site fueling. Public CNG stations may be available in your area. Federal tax credits of up to $64,000 per vehicle may apply under the Alternative Fuel Vehicle Refueling Property Credit (IRC 30C).

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