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Warehouse Racking Capacity Calculator

How many pallets can your warehouse hold? Enter your building dimensions and preferences below to calculate pallet positions, cube utilization, and estimated racking costs across different rack types.

ft
ft
ft

Floor to lowest obstruction

in

Standard: 40 in

in

Standard: 48 in

ft

Pallet + product height

ft

Reach truck: 10-12 ft, Sit-down: 12-14 ft

doors
%

Receiving, shipping, staging

Results

Total Pallet Positions

1,728

Selective racking — 20.6% cube utilization — 17,000 sq ft usable

Pallet Positions

1,728

Cube Utilization

20.6%

Room to optimize

Racking Levels

4

9 rows, 24 pos/row

Est. Racking Cost

$86,400 - $138,240

~$65/position

Total Floor Area

20,000 sq ft

3,000 sq ft staging

Usable Racking Area

17,000 sq ft

85% of total

Rack Type Comparison

Rack TypePositionsCube Util.$/PositionTotal Cost
Selective1,72820.6%$65$86,400 - $138,240
Drive-In2,33327.8%$75$139,980 - $209,970
Push-Back2,16025.7%$100$172,800 - $259,200
Pallet Flow2,24626.7%$125$224,600 - $336,900

Your selected rack type is highlighted. Costs are for racking hardware only (installation additional).

Layout Details (Selective Baseline)

Positions per Row

24

Vertical Levels

4

Number of Rows

9

Selective Positions

1,728

Density Multiplier

1x

Dock Doors

6

Get Your Capacity Report

  • Pallet position calculation (PDF)
  • Rack type comparison
  • Cost per position estimate

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How This Calculator Works

This tool calculates the maximum number of pallet positions your warehouse can hold based on building dimensions, pallet sizes, rack type, and aisle configuration. It accounts for staging areas, structural clearances, and the unique density characteristics of each rack system.

Methodology

The calculator first determines usable floor area by subtracting the staging area percentage from total floor area. For selective racking, positions per row are calculated from usable width divided by pallet width plus beam clearance (6 inches). Vertical levels are determined by clear height minus top clearance (12 inches) divided by loaded pallet height plus beam/sprinkler clearance (6 inches). Rows are calculated from usable length divided by the sum of aisle width and two pallet depths. Each row accommodates pallets on both sides.

Rack Type Comparison

Rack TypeDensity vs SelectiveSelectivityCost/Position
SelectiveBaseline100% (every pallet accessible)$50-$80
Drive-In+35%Low (LIFO only)$60-$90
Push-Back+25%Medium (2-6 deep)$80-$120
Pallet Flow+30%High (FIFO)$100-$150

Key Considerations

Actual capacity depends on column spacing, fire sprinkler requirements (NFPA 13 flue space), load beam sizes, and seismic zone requirements. Always engage a professional rack engineer for final design. Cube utilization above 60% is considered excellent for selective racking; drive-in systems can approach 75-85%.

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